Emerson eyes the future of automated plastic joining

1 min read

Emerson is showcasing automated solutions for plastics joining, highlighting Branson welding equipment and expertise, at plastics trade fair K 2022 in Dusseldorf, Germany.

These machines, and the advanced automation systems they enable, make it possible for manufacturers to join challenging materials and complex shapes in sizes from very small to large. Industry 4.0/IIoT (industrial internet of things) capabilities allow users to collect and analyze data that help improve plant performance and ensure weld precision, consistency, quality and aesthetics.

The new Branson GLX-1 laser welder is a highly automated, connected system that maximizes efficiency and optimises equipment effectiveness. Emerson says that the system addresses demand for welding units that can join small, complex, often delicate plastics components with cycle times, weld strength and aesthetics that are superior to those that are possible using most other welding methods.

The new GLX-1 laser welder has a small footprint, integrating seamlessly into automated joining systems. It is Industry 4.0/IIoT-capable, delivering actionable operational data over USB and OPC-UA interfaces. The welder is available with one to three laser banks, each with a maximum of 125W of power. Close-loop-controlled pneumatic actuation delivers 400N, 600N or 1800N of clamp force over maximum stroke lengths of 75 mm in the smaller unit and 152 mm in the two larger models. The 12-inch touch-screen human machine interface (HMI) is mounted on a swivelling pendant arm for easy viewing at convenient angles.

Other products on show are the Branson GL-300 laser welder for plastic, Branson GSX-E1 ultrasonic welding platform, the Branson GPX pulse staking series, Branson ultrasonic welding power supplies, Branson GMX-20DP ultrasonic metal welder to join thin nonferrous foils and films and the Branson GMX-20MA ultrasonic metal spot welder.