11 November 2021
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Enclosure sealing advice

Hints and tips for specialist enclosure manufacturers and vehicle builders by Andy Billingham, managing director of EMKA (UK)

Extruded rubber profiles are used for sealing doors and panels in a variety of industries, including the aerospace, automotive, lighting, appliance, electronic, construction, marine, medical and general industrial applications. These sections can be quite simple; that is, circular, annular, rectangular profiles, or very complex: window profile, rubber car seal. Some common materials used in rubber extrusion include EPDM, SBR, CR (neoprene), silicone, NBR (nitrile), and NR (natural rubber).

They are of particular value in connection with applications such as:

  • Edge protection profiles, sealing profiles with and without metal carrier
  • Sponge rubber profiles with and without bonding (self-adhesive foam)
  • Rubber glazing and filler profiles
  • Dual-hardness rubber profiles
  • Door sealing profiles
  • Custom-made products, frames, rings, lengths, butyl, mastic, flock coating, notching, gluing, slip coating, etc.

For optimum effectiveness, the compression of a typical sealing edge protection profile should be a maximum of 50%; otherwise the compression and recovery can be adversely affected. It is recommended the profile should be compressed 30-40%.

An excellent solution to the common problem of sealing corner joins is the use of spliced joints. This design creates a joint that is particularly effective where there is a requirement for a continuous ring or frame, such as windows or automotive applications. Spliced joints ensure that the resilience and dynamic properties of the profile are maintained throughout the joint. Frames and rings can save greatly on assembly time while significantly enhancing sealing performance.

Specialist gasket sections are offered by many manufacturers in flame-retardant, low-smoke, low-toxicity materials compliant to relevant standards. Extruded gaskets for enclosures and other purposes are available in self-adhesive, self-grip (clip-on), channel fixing and window type (with expansion insert). The range includes EPDM, NBR, CR, PVC and silicone, as well as fire protection specifications and many with EMC compatible coating.

Specialist installations such as coaches, motor homes and caravans also require moulded sections to suit doors, windows and ventilation panels, as well as external storage compartments and often require specialist materials or finishes:

  • Flock coating – a scratch-free coating to provide a smooth sliding action popular for windows
  • EMC (coating) – for electromagnetic compatibility to maintain or increase the protection of sensitive equipment from external EM radiation
  • Vulcanising – a tough, resilient way to form joints, frames and continuous sections
  • Slipcoat – a simple coating process to reduce the effect of friction
  • Silicon – high-temperature, fire resistant for rail, tunnels etc., also for the food industry

In selecting the right mounting type for every installation situation, below is a list of some important factors in successful installations:

1. Self-clamping profiles have an internal steel or wire clamping band and thus ensure that the seal is held securely on the sheet edge.

2. Stamped or wire spiral carriers use steel or wire clamping strips. This enables edge protection profiles to retain well even without adhesive bonding. Steel strapping generally shows a higher clamping effect than wire strapping.

3. Plugged or insert profiles do not have a metal insert and are not glued, being self-retained. They are plugged into a gap or channel between two edges and safely seal the cavity in this way.

4. Clamping profiles are ideal for screwless insertion of windows. The use of a rubber clamping profile guarantees a firm, durable and rattle-free connection in many types of special panel, vehicles, mobile cabins and large machines.

5. Self-adhesive technology is particularly suitable for economical and quick-fastening seals where the profile is glued on to a flat section with an adhesive strip which contains integrated cotton threads fora stretch-free installation.

6. With sealing profiles and clamping profiles made of 100 % EPDM, EMKA has successfully enhanced gasket quality with high resistance to weathering, also UV radiation and acids, which makes them particularly durable – at no extra cost.

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