When assembling the lens components of medical theatre lighting equipment, Brandon Medical found the need for a fast curing fixing adhesive system. "We had a problem bonding three polycarbonate lenses together to make the large front lens of our Quasar eLite operating theatre lamp," technical director Nigel Davill explained. "The two-part epoxy we were using had an extended fixture time, so we were looking for an adhesive which allowed us to handle and position the parts easily with an unlimited open time, and then to cure quickly using UV light."
Easier said than done. Getting the right amount of light to cure the adhesive correctly had to be established. "The problem with this approach was that, although the parts to be bonded are visually clear, the material has UV absorbing properties - so getting the right amount of light curing energy to the joint appeared to be tricky," Davill added. "Fortunately, Matt Baseley and his colleagues at Intertronics came up with a simple solution that very successfully resolved things and saved us a considerable amount of time in the production process."
Matt Baseley expanded on the Intertronics solution: "Our Dymax 3225-T-SC is highly suited to this application – it is a single part UV/visible light curing adhesive which bonds to polycarbonate and many other plastics. It is readily dispensed, in this case using a benchtop robot, and typically cures in a few seconds. It has a colour change feature – this Dymax SeeCure product goes from blue to clear when fully cured, so that dispensing and cure can be checked visually. Brandon Medical can have reassurance of the correct adhesive amount in the bondline and adequate cure. We supplied a small LED UV curing lamp with a 50 x 20mm emitting window, allowing it to be mounted on the robot which dispensed the adhesive. Its 395nm high intensity output overcame the UV absorbance of the polycarbonate, providing enough light curing energy to give Brandon Medical fast cure, with less heat introduced into the polycarbonate modules compared with broad spectrum lamps."
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